AI Metallurgy Ecosystem · NSMLab

The forging
workbench

ForgeIQ — DYNAMIXEL of metallurgy. Three intelligent programs in one workbench — predict cogging energy, map processing windows, and generate optimal 3D preforms in minutes instead of weeks.

≤60s
Programs
96.1%
Time to first result
4
Built-in U-Net model
−14d
Cut per iteration

ForgeIQ is the answer you've been looking for. Designed with a deep understanding of the precision and process data demanded by modern forging — for engineers who refuse to wait weeks per iteration.

01 · Cogging

Void closure, predicted per pass.

MLP and gradient-boosting surrogates estimate final void volume from grain size, weight factor and your per-pass schedule — then check every pass against your press, in seconds.

<3s
Per prediction
±1.4%
Mean error
Open program
02 · Processing Map

Find the safe forging window.

Prasad-criterion power-dissipation (η) and instability (ξ) heatmaps over temperature and strain rate. The PINN surrogate reveals exactly where the material flows safely.

0.42
Peak η
PINN
Surrogate
Open program
03 · 3D Preform

From voxels to a graded STL.

An attention U-Net turns a target shape into a watertight preform mesh — returning a manufacturability grade from A to D based on genus, wall thickness and bounding box.

A
Grade
48k
Faces
Open program
04 · Auto Pipeline

One click, a finished preform.

Chain all four surrogates into a single target-driven closed loop — re-running toward your spec until the preform grades out, with full iteration history.

~8s
Full loop
4
Stages
Open the pipeline
The Ecosystem

Built for engineers, by a lab.

Manual calculation of pass schedules, hand-built processing maps, and trial-and-error preform design consume thousands of engineer-hours every year. This platform compresses the loop into seconds.

ML-driven

Pre-trained neural networks predict process outputs (ENE, preform geometry) from your design parameters. No fitting required.

Quick mode

Don't have your own dataset? Every program runs with built-in reference data — enter parameters, get results.

Lab-grade physics

Backed by validated models from the Net Shape Manufacturing Lab — published methods, real-world validated.

Open a program. See a result. It really is that fast.

Sample data is bundled with every program — there's nothing to download before your first run.